Manual transfer case swap ranger forums the ultimate electric to manual transfer case conversion ford f150. Ranger transfer case removal making room for 4l80e. I could usually get it to engage but now that i have replaced it with this dorman part it switches right to 4x4 without any delay. Need to know what type of fluid your ford ranger needs. Here is a guide to manual transmissions in ford fseries trucks truck years type description f100 19561973 borg warner t18 top loaded heavyduty 4speed transmission with cast iron case and shift cover. The ford ranger name began as a trim package option that was made available for. Converting push button 4wd to manual discussion in chevy trucks. Your download link will appear upon completing this step. Modern driveline makes it easy to install an overdrive manual shift transmission in your truck. What all do i need to change over to a manual transfer case in my.
The label will provide the particular model number of the unit but most significantly the assembly number. One problem related to transfer case has been reported for the 2002 ford ranger. I have a 2002 ranger 4x4 with no power to the 4x4 selector switch. I am sick and tired of dealing with the electronics and have invested thousands into the system replacing every component several times over and it is still unreliable. Mile marker 449ss stainless steel dana 5060 locking hubs sale. Ford still offered the manual transfer case as well as the electronic shift. Now a manual transfer case requires quite a bit of work. Dec 24, 2009 i have a 2002 ranger 4x4 with no power to the 4x4 selector switch. When replacing automatic 3 hole cap screw hubs with manual hubs, you must purchase corresponding spindle nut conversion kit per application chart j. Keep the transfer case in your 2002 ford ranger in top shape with our replacement parts, and youll always have power at all four wheels for.
When i got mine i just popped off the old hubs and slid the new ones on and i was done. Im guessing all i would need is the manual 4x4 transfer case, front diff plunger and all the linkage and hardware for. Buy high quality used 2002 ford ranger transfer case cheap and fast. For the lack of one shift lever sticking through the floorboard. I have a 2002 ranger 4x4 with no power to the 4x4 selector. Ford ranger transmission swap options the ranger station. If you decide against the advance adapter solution and decide to use the explorer 3024r70w automaticawd transfer case, plan on needing a suspension lift kit as malcolm has already found out.
Page 174 driving power is supplied to all four wheels through a transfer case. Vehicles with fulltime 4wd will require a transfer case conversion kit h. What kind of transfer case oil do i need for 2002 ford. We have a massive network of warehouses all across the us and canada, meaning our inventory of used ford transfer cases available for purchase is almost guaranteed to have the right transfer case for you. View and download ford 2002 ranger user manual online.
The ford ranger switched from the ttb independent front suspension, to a short arm long arm sla suspension dana 35 sla. Converting from electric shift to manual shift tcase questions. Ford transfer case shifter repair 1992 f150 duration. Also please check out the statistics and reliability analysis of ford ranger based on all problems reported for the ranger. Thes transmissions have updated main shafts, 5th gear and 5th gear nut. Electronic transfer case no more, convert it to manual. Novak conversions sk2x adjustable transfercase shifter. The bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. Add to cart get rid of that faulty shift motor and bolt on our cable shift conversion kit. I need a diagram for the rear drum brake for 2002 ford ranger.
Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. A cross reference table is provided below to aid you in identification of your transfer case. Weather your looking for rebuilt transfer cases, remanufactured transfer cases, new transfer cases or transfer case parts, the following table is provided to assist you in identification of your existing transfer case model number. Ford trucks and vans are well known for their versatility, offroad prowess and onroad manners, but one aspect of ford s doitall model line is often overlooked. Before putting in an order for your replacement ford ranger transfer case its essential to check the rear of the current transfer case on an identification label see illustration below. If your looking for tech specific to the 2019present ford ranger, click here. Jeep transmission and transfer case repair parts kits. Our site is specifically designed for you and its a great place for ford ranger fans to meet online. Jan 02, 2014 not sure if this idea has been tossed around, but i was curious if anyone might have insight on converting their push button 4wd to manual. Ford bw54 transfer cases, borg warner 54 transfercase, bw. How to remove the transfer case on a ford ranger transmission.
Ive always hated the electronically activated portion of my 4wd system, so i decided to get rid of it. Transfer cases drive the front output shaft with either a geartrain or a flat hyvotype chain. Download your free pdf file of the 2002 ford ranger on our comprehensive online database of automotive owners manuals. Ford is providing the website solely to facilitate an efficient and easy means for customers to order parts from participating dealers. Please also check out the statistics and reliability analysis of the 2002 ford ranger based on all problems reported for the 2002 ranger.
I recently put that cable lock system on my 2002 f 150. Ford locking hubs, locking hub conversion kits, locking hub rebuild kits, dana 44, 50, 60 super duty, ranger, explorer, bronco locking hubs. Ford ranger mazda b4000 transfer case shift motor dorman. Information on transfer case operation and shifting procedures can be found in the driving chapter. For 45 years, advance adapters has designed, engineered, and manufactured unsurpassed powertrain and 4wheeldrive after market products. Whether your an old timer or just bought your ford youll find that ranger forum is a great community to join. I recently put that cable lock system on my 2002 f150. They come in 10, 30 and 50 series, gm 3r series and dodge 7260 and 7290 series. A mechanical device with the capability to send power to a front driving axle as well as a rear driving axle. Performance axle components for 2002 ford ranger 4 wheel. Remanufactured heavy duty nv4500s 5speed constant mesh.
Fender liner or splash shield fender liner or splash shield for ford ranger 2002. I am stuck now on the wiring component of getting my speedometer working. Ford ranger raptor starts production in this time lapse video news ford s ranger raptor production commences in thailand japan mazda and ford give autoalliance thailand 27m pickup ford ranger max concept debuts in thailand 2019 ford ranger raptor begins production allterraintrucks 2019 ford ranger revealed for north america caradvice. Rather, any and all parts purchased through this website are sold to you by your dealer. Ford bw54 transfer cases, borg warner 54 transfercase. Comes with shift handle, boot, all brackets and hardware. Get discount prices, fast shipping and ultimate product help when shopping for 2002 ford ranger parts at 4 wheel parts. I bought mine from tousley ford, found here on this web site. I have lost power to the selector switch on the dash for thexxxxxalso no power to the motor on the tranfer case.
Gmc hummer 20032005, and the gmc yukon, sierra, silverado and suburban 20032005. Ford has always had a very modular approach to model diversification. Having an overall run of 19852001, the 54 transfer case came on applications such as the compact bronco ii from 19861990, explorers nonsport models from 19911995, explorer sport and sport tracs from 19912001, and rangers from 19901998. All our 2002 ford ranger transfer case inventory come with a 1year warranty, free shipping and 30day money back guarantee. Thats why we offer you a spectrum of 2002 ford ranger motor oils and engine lubricants by the leading manufacturers. Ford ranger transfer case best transfer case parts for ford.
Get discount prices, fast shipping and ultimate product help when shopping for 2002 ford ranger performance axle components at 4 wheel parts. I was thinking if i put a manual transfer case in with a shifter and then wire the front axle actuator to a switch, it seems like it might work. Once you join youll be able to post messages, upload pictures of your ford, and have a great time with other ranger fans. Transmission to transfer case adapters advance adapters. Last fall my electronic transfer case decided not to allow me into 4low.
This includes replacing the transfer case after having it rebuilt. What else is involved in installing a manual transfer case in a truck that has an electric. It drives a rotary cam which moves the mode fork and range fork within the transfer case between. When i did my awd swap the explorer transfer cases did have two different front flanges based on the model year. Ford bw54 transfer cases, borg warner 54 transfercase, bw 54 transfercase, ford bw54 transfercases the bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. On 4wd vehicles, the transfer case allows you to select 4wd when necessary. The novak shifters universal nature and wide range of adjustability puts the installer in control of the installation, with the design freedom needed to suit their particular situation and preferences. If either the gear selector or transfer case are in neutral your truck wont move. To be sure check tag typically located on rear of transfer case, near where the rear drive shaft exits. Ford ranger transmission swap options replacing a manual transmission with a different manual transmission. Ford locking hubs and conversion kits ron the parts guy.
Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. Ford escape, explorer, ranger manual transmission rebuild kits. Trevor is probably right on the explorer case being the easier setup to find and maintain over a period of time. Dennys driveshafts offers a complete line of standard and high performance car and light truck manual and automatic transmission slip yokes as well as four wheel drive truck transfer case slip yokes. Ford ranger rebuilt transfer cases units ford ranger.
Also, dont forget to purchase a new gasket from ford for the tail housing. The best online destination and local store solution for all of your truck and jeep offroading needs. I had been getting a flickering 4x4 light when i would try to switch it on in the winter. Hey guys i am wanting to change over to a manual transfer case like. Ford ranger owners have reported 11 problems related to transfer case under the power train category. Stubborn ranger transfer case removal making room for. Give us a call 8002161632 let us help save you some money, ask about our good take out used parts. The 20023 trucks with the manual case used the 4x4 mode switch in the transfer case to provide the grounds. The k2500 is no longer available except as a fleet vehicle to the government for conversion to armored. The transfer case is a main component to the fourwheeldrive system and can be. A transfer case is a part of the drivetrain of fourwheeldrive, allwheeldrive, and other multiple.
Ford explorer questions how do i unlock 4wd stuck in 4low. I had a local ford ranger enthusiast help me convert my electronic transfer case to a manual when my transmission and transfer case both went out. Used to replace my 2001 ford ranger s transfer case motor. Ford m5r1 manual transmission rebuild kit and parts to help you including free technical support. The narrow np205 transfer case of a 78 ford f250 was used to clear the ranger s frame and sends power fore and aft. Several model years of the ford ranger have offered drivers the option of a manual or automatic transmission. The manual shifter is hard to find used, as these mostly came on fleet vehicles or special ordered with manual t case, so your best bet is to buy it from ford, not one wrecking yard in the tacoma seattle area had the shifter, so i stopped looking. Nov 29, 2015 the narrow np205 transfer case of a 78 ford f250 was used to clear the rangers frame and sends power fore and aft. Our remanufactured heavy duty nv4500s are 5speed constant mesh manual transmissions, all gear ranges including reverse. The shiftster is a simple mechanical shifter upgrade for the borg warner electrically shifter transfer case.
Transfer case removal for ls with 4l80e swap into a ford ranger. When performing a v8 conversion a ranger, our front shift t5 is the way to go with a. Will not fit 87early 88 model vehicles, flange mount. Page 44 do not leave the vehicle unattended with the transfer case in the n neutral position. Borg warner transfer case, electric to manual shift conversion. The big change in the 4wd for 1998 was a redesigned front suspensionaxle setup. In the ford ranger service manual you will find information about. Regardless of the year mpv you drive, the instructions for changing a tail light is the same.
One response to electronic transfer case no more, convert it. Apr 11, 20 last fall my electronic transfer case decided not to allow me into 4low. Always set the parking brake fully and turn off the ignition when. Ford ranger service and repair manual zofti free downloads. Esof to manual 4x4 shift lever kit the diesel stop.
I have not made the swap, as mine has the manual floor selector. Just plur your ford ranger and year into the year make model selector above and when you search for a shifter auto parts warehouse will only show you parts that fit your vehicle. How to servicing rear drum brakes ranger forums the free same day store pickup. View and download ford ranger owners manual online. Also visible from the bottom are the torsion keys, which are used to stiffen. The range rovers with the borg warner p38 transfer case. Ranger 4wd manual shift conversion ford truck enthusiasts. Find great deals on ebay for ford ranger 4x4 module. The gearmotor encoder assembly is mounted externally on the transfer case. Transfer cases and replacement parts 4 wheel parts. The manual versions come with a gear shift assembly mounted in the floor between the drivers and passengers side seats and covered by either a plastic or fabric boot sleeve.
143 308 478 1210 559 566 1399 356 1320 173 263 1090 1432 1153 539 1533 1209 578 787 47 75 1124 1602 1298 636 552 663 600 583 898 1382 508 1166 32 1029 294 1248 1134 1452 138 1404